Custom Applications

Toman Tool can customize an assembly application to your individual needs. Below are just some of the custom application we have designed and produced for our customers.

Laser Marking Assembly System

This two station automation system was custom engineered to assemble, check and date mark an automotive vapor quick-connect valve...

Sensing & Multi-Zone Thermal Staking System

This one station assembly machine was engineered to attach a screen to an automotive dashboard. The machines laser sensors first detect that the operator has loaded the part correctly. The operator then pushes a photoelectric start button which begins the 24 zone heat assembly process...

Thermal Staking Assembly System - Oil Cap

A yellow plastic grip is thermally staked to a metal oil cap with a Toman 2030 Thermal Assembly System and optional Pneumatic Slide Table. All three spherical stakes were done in one cycle of the 2030 system with a total cycle time (load to load) of 22 seconds.

Multi-Zone Thermal Staking System

This 2030MZ was tooled to run two different staking operations. One part required six stakes and the other part had five. Each part was completed in one cycle of the 2030MZ system using three zones. The load-to-load cycle time was approximately 18 seconds.

Heat Sealing System

This plastic sheeting was sealed in one cycle time of the 2020 thermal assembly system. The sealer head was mounted to the actuator of the thermal press...

Thermal Degating System

This system was designed to remove the gates on and injection molded part. A degating head and 1" blade mounted to our standard...

Spin Welding Assembly System

This Spin Welding system automatically attaches endcaps onto plastic tubing.
It can handle tubes up to 12” in diameter and is easily adjustable for tube lengths from 12” to 56”. The welds are a hermetic seal. The system features a control panel, spin welder and a safety enclosure...

Heat Staking Assembly System- Dashboard

Five components are fastened to this dashboard with 39 individual stakes of different heights and different types (hollow stakes, domed stakes and knurled stakes...

Multi-Staking Assembly System

This 2030HDMZ was used to tool two sets of parts to be assembled separately. The first part took twelve stakes to assemble a clear window to a white frame. This was done in one cycle of the heavy-duty multi-zone...

Pneumatic Press Assembly System

This fixture pneumatically assembles the wheels and axles to the red plastic truck. The operator places the four wheels into the nests, and also...

Rotary Table Staking System

This 2020 and Pneumatic Rotary Table combination significantly reduces cycle times by allowing the operator to remove the finished part and load another part while the thermal assembly is taking place...


Ultrasonic to Thermal Conversion Kit Application

The tail light and backup light sockets were thermally staked into this housing using the 2005 Ultrasonic to Thermal Conversion Kit and an ultrasonic welder. The conversion kit and the four-headed probe provided the heat , while the ultrasonic welder controlled the timing and pressure.

Thermal Embossing

The Toman 2010 system is perfect for short or long run thermal embossing. Simply attach a copper plate and embossing stamp to the end of the thermal probe. The plastic part shown here took approximately three seconds to emboss.

Ultrasonic Rotary Application

This eight-station rotary system ultrasonically welds a plastic lamp housing. The operator loads the housing, the lens and the base into a double nest. An ultrasonic welder makes the first weld, attaching the lens to the...

 9-Head Ultrasonic Application

This custom 15 kHz ultrasonic system is ideal for welding large parts. It has nine heads and a sound enclosure. The part being assembled below has nine weld areas on a 48" by 48" surface. The sound enclosure features automatic doors that close just before the weld starts.



Thank you for your interest in Toman ThermoSonics.