Toman ThermoSonics is the industry leader in design and manufacturing of single and multi-tipped heat staking equipment utilized in thermoplastic assemblies.  From manual to fully automated heat staking systems, Toman offers complete solutions in heat staking, heat sealing, swaging, degating, embossing, date coding, decorating and inserting applications.

Toman ThermoSonics manufactures table top heat staking machines and completely automated heat staking systems, solving your thermoplastic assembly manufacturing problems. Toman designs and manufactures large multi-tooled heat staking machines with multiple heat stake tips for simultaneous processing. Toman’s heat staking equipment also offers custom designs with PLC capability for complete control and adjustments, rotary tables and slides to complete multiple assemblies.

The following industries utilize heat staked assemblies in their manufacturing process:

  • Aerospace
  • Automotive
  • Consumer Products
  • Medical Device
  • Medical Test
  • Telecommunications

2010 & 2010T Heat Staking Bench Units

These Bench Units incorporate the head of the 2010 or 2010T heat staking system, or thermal press system, with a Blanchard ground, steel top machine stand.

2010 & 2010T Manual Heat Staking Assembly System

These lever-arm, bench-top heat staking assembly systems, or thermal press systems, are ideal for single point or small, multi-point assembly operations.

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2020 & 2020HD Basic Assembly Heat Staking System

These versatile pneumatically-operated automation heat staking units, or thermal press units, develop 120 pounds of down force and are ideal for smaller inserts or stakes up to 1/4″.

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2020H & 2020HHD Heat Staking Assembly System With PLC

Our 2020H Series heat staking machines, or thermal press machines, have all of the features of our 2020 adjustable machines, plus a PLC.

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2020 & 2020HD Automation Heat Staking Press Assembly Systems

These versatile pneumatically-operated heat staking, or thermal press, automation units develop 120 pounds of down force and are ideal for smaller inserts or stakes up to 1/4″.

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2030 Adjustable Heat Staking Assembly System

The pneumatically-operated, bench top heat staking assembly system, or thermal press system, develops 1/2 ton of down force and is ideal as a single point unit for large insert or staking operations.

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2030MZ Adjustable Heat Staking System

This versatile bench top heat staking system, or thermal press system, also develops 1/2 ton of down force and is ideal for assembling components within a 12″x18″ area.

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2030HDMZ Adjustable Heat Staking System

This versatile, bench top heat staking system, or thermal press machine, develops 1- 1/2 tons of down force and is ideal for assembling larger components with a bench top machine. The unit is standard with six zones that are individually monitored by a microprocessor-based, digital display, temperature controller.

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2030 Automation Heat Staking System

The pneumatically-operated heat staking automation system, or thermal press system, is designed for integration into rotary or in-line, automated assembly lines.

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2040 Rotary Heat Staking System

The 2040 Rotary Thermal Heat Staking System, or thermal press system, is capable of many simultaneous operations. One system can often solve production problems that would require multiple assembly stations. In a single cycle, the 2040 Rotary System can heat stake or heat insert on multiple planes.

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2040 Slide Heat Staking System

The 2040 Slide Heat Staking, or thermal press, system is customized and capable of many simultaneous operations, and one unit can often solve production problems that would otherwise require multiple assembly systems.

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2050, 2050HD, 2052, 2052HD & 2070 Heat Staking Automation Systems

The 2050 power supply and actuator is designed for integration into rotary or in-line, automated heat staking – or thermal press – assembly systems, and comes configured with one heat zone (no probe).

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2005 Ultrasonic to Thermal Press Conversion Kit

This heat staking, or thermal press, conversion kit simply turns any 20 kHz ultrasonic welder into a thermal assembly system.

What is Heat Staking?

Heat staking is a joining process of two pieces of plastic, or plastic and one other material, into a thermoplastic assembly via heat staking equipment. This process is an economical, repeatable and safe method for thermoplastic assemblies. The heat staking method negates the need for hardware such as screws and rivets from the assembly.

Toman also offers various tooling for their heat staking machines:

  • Amplitude Gauge
  • Decelerator
  • Film
  • Fixtures
  • Frequency Sniffer
  • Handheld Welder Press
  • Horn Support Table
  • Hydraulic Load Gauges
  • Hydraulic and Mechanical Squaring Bases
  • Light Curtain and Auto-Eject System
  • Machine Stands and Benches
  • Manual Filmfeeder
  • Modular, Quick-Change Fixtures
  • Pneumatic Filmfeeder
  • Sound Enclosure
  • SPC Kits
  • Supplies
  • Take-Apart Vise
  • Test Horns
  • Ultrasonic Horns

Toman’s heat staking equipment solves your production problems by combining multiple operations into one safe heat staking system.

Contact Toman ThermoSonics today for your customized heat staking equipment assembly evaluation and quote.