These stand-alone pneumatically-operated, 2020 Basic & 2020HD bench top assembly systems develop 120 pounds of down force and are ideal for smaller inserts or stakes up to 1/4″.

The 2020HD (Heavy Duty Series) produces 500 pounds of down force and can do several stakes or inserts up to 3/8″.

Both models come with the added benefit of easy head height adjustment (from 4″ to 16″). The head has a pair of column clamp handles and a counter balance spring which make the head both light and easy to move. Simply loosen the clamps and move the head up or down as desired.

For a complete Turn Key Solution, let us design and build the tooling for your specific application. All that is required is a PDF of your part drawings, a solid model, and production parts to be assembled. Before we ship your machine, we will run up to 50 assemblies and submit them for your approval. Your machine will be validated with all of the settings for that particular assembly.  When you receive your machine with tooling mounted, just plug it into a 120v outlet and supply your shop air. Once the machine is at temperature, you can start to run parts.

We have a complete precision tool room to build your fixtures and other tooling for any work holding or assembly process.

Features

  • Blanchard ground cast aluminum machine base with 3/8-16 fixture mounting holes
  • Adjustable head height
  • Adjustable mechanical stop for accurate tool adjustment
  • Dual ram speed for decreased cycle time
  • Digital readout, dwell timer for repeatable process control
  • Thermal probe with built-in thermocouple
  • 3″ x 4″ platen for upper tooling
  • 80-999 degree F. operating range +/-2 degree accuracy
  • Microprocessor-based PID temperature controller with digital display of set point and process value
  • Illuminated Emergency Stop button
  • Non-asbestos insulator
  • Flow controls for adjustable stroke speeds
  • Air filter/regulator
  • Dual, anti-tiedown, no-touch ergonomic actuation
  • Adjustable shock absorber for controlling tooling advance
  • Durable Powder Coated finish on all sheet metal surfaces
  • Ability to do multiple stakes on the 2020HD

Additional Features for the 2020HD

  • 1/4 ton down force
  • Ability to do multiple stakes and thread inserts

Custom Options (Quoted Upon Request)

  • Part holding nest and upper tooling for a complete turn key assembly system
  • Modular units without base for automation applications see TBY092
  • Manual Slide Table TBY072
  • Manual Rotary Table TBY115
  • Post cooling system
  • Part Hold Down Plungers
  • Two additional zones

 

TBY077 – Adjustable 2020 Unit with Probe

TBY079 – Adjustable 2020HD Unit with Probe

Specifications

  • Power requirements: 110 VAC, 50/60 Hz
  • Current draw @ full rated output: 5 amps
  • Pneumatic requirements: Clean, dry air @ 100 psig
  • Maximum Force: 120 lbs. @ 100 psig for the 2020
  • Maximum Force: 500 lbs. @ 100 psig for the 2020HDStroke length: 4″ (10.16 cm)Weight: 72 lbs.