The pneumatically-operated, bench top system develops 1/2 ton of down force and is ideal as a single point unit for large insert or staking operations. As a stand-alone unit, it is a natural for secondary operations at a molding press or assembly line. The unit has a screw adjustment to easily raise or lower the head (from 7-1/2″ to 19-1/2″).

For a complete Turn Key Solution, let us design and build the tooling for your specific application.  All that is required is a PDF of your part drawings, a solid model, and production parts to be assembled. Before we ship your machine, we will run up to 50 assemblies and submit them for your approval. Your machine will be validated with all of the settings for that particular assembly. When you receive your machine with tooling mounted, just plug it into a 120v outlet and supply your shop air. Once the machine is at temperature, you can start to run parts.

We have a complete precision tool room to build your fixtures and other tooling for any work holding or assembly process.

BY081 pneumatically operated bench top heat staking press with thermal probe

Features

  • Blanchard ground cast aluminum machine base with 3/8-16 fixture mounting holes
  • Adjustable head height
  • Adjustable mechanical stop for accurate tool adjustment
  • Dual ram speed for decreased cycle time
  • Digital readout, dwell timer for repeatable process control
  • Thermal probe with built-in thermocouple
  • 6″ x 6″ platen for upper tooling
  • 80-999 degree F. operating range +/-2 degree accuracy
  • Microprocessor-based PID temperature controller with digital display of set point and process value
  • Illuminated Emergency Stop button
  • Non-asbestos insulator
  • Flow controls for adjustable stroke speeds
  • Air filter/regulator
  • Dual, anti-tiedown, no-touch ergonomic actuation
  • Adjustable shock absorber for controlling tooling advance
  • Durable Powder Coated finish on all sheet metal surfaces

Custom Options (Quoted upon request)

  • Part holding nest and upper tooling for a complete turn key assembly system
  • Modular units without base for automation applications see TBY094
  • Manual Slide Table TBY072
  • Manual Rotary Table TBY115
  • Additional automation per request
  • Ability to switch heater on/off for easy setup
  • Post cooling system
  • Part Hold Down Plungers
  • One additional zone

TBY081 – Adjustable 2030 Unit (shown)

TBY081H – Adjustable 2030 Unit with PLC

Specifications for all 2030 units

  • Power requirements: 110 VAC, 50/60 Hz
  • Current draw @ full rated output: 10 amps
  • Pneumatic requirements: Clean, dry air @ 100 psig
  • Maximum Force: 1,200 lbs. @ 100 psig
  • Stroke length: 4″ (10.16 cm)
  • Weight: 320 lbs.