The pneumatically-operated Automation System is designed for integration into rotary or in-line, automated assembly lines.  This system develops 1/2 ton of down force and is ideal as a single point unit for large, insert or staking operations.  An input from the customer is required to start the cycle.

As with all of our Heat Staking Machines, our precision CNC machined components using dowel pin construction, make the assembly of our machines precise and repeatable.  The cast aluminum head slide has a precision machined pocket for the bearing guide rail.  This accurately aligns the head, making it square and perpendicular to the machine base.  During the assembly process this sub assembly is mated and aligned to the two recirculating ball bearing blocks.  This insures that your stakes or thread inserts are consistent across all surfaces of your part.  With our attention to detail, these rugged long-lasting machines will retain their accuracy and provide many years of reliable trouble-free service.

Features

  • Blanchard ground cast aluminum machine base with 3/8-16 fixture mounting holes
  • Adjustable mechanical stop for accurate tool adjustment
  • Dual ram speed for decreased cycle time
  • Digital readout, dwell timer for repeatable process control
  • Thermal probe with built-in thermocouple
  • 6″ x 6″ platen for upper tooling
  • 80-999 degree F. operating range +/-2 degree accuracy
  • Microprocessor-based PID temperature controller with digital display of set point and process value
  • Non-asbestos insulator
  • Flow controls for adjustable stroke speeds
  • Air filter/regulator
  • Adjustable shock absorber for controlling tooling advance
  • Durable Powder Coated finish on all sheet metal surfaces

Custom Options (Quoted upon request)

  • Part holding nest and upper tooling for a complete turn key assembly system
  • Additional automation per request
  • Ability to switch heater on/off for easy setup
  • Post cooling system
  • Part Hold Down Plungers
  • One additional zone

TBY094– 2030 Automation Unit

(Call to order)

Specifications for all 2030 units

  • Power requirements: 110 VAC, 50/60 Hz
  • Current draw @ full rated output: 10 amps
  • Pneumatic requirements: Clean, dry air @ 100 psig
  • Maximum Force: 1,200 lbs. @ 100 psig
  • Stroke length: 4″ (10.16 cm)
  • Weight: 320 lbs.