This versatile 2030HD heat staking assembly system develops 1-1/2 tons of down force and is ideal for assembling larger components with a bench top machine. The unit is standard with six zones that are individually monitored by a microprocessor-based, digital display and temperature controller. Tools of different lengths, and for different tasks, can be combined on the same tooling platen. Multiple parts can be fixtured for simultaneous processing. One 2030HD can often solve production problems that would otherwise require expensive, multiple assembly systems.

For a complete Turn Key Solution, let us design and build the tooling for your specific application. All that is required is a PDF of your part drawings, a solid model, and production parts to be assembled. Before we ship your machine, we will run up to 50 assemblies and submit them for your approval. Your machine will be validated with all of the settings for that particular assembly.  When you receive your machine with tooling mounted, just plug it into a 120v outlet and supply your shop air. Once the machine is at temperature, you can start to run parts.

We have a complete precision tool room to build your fixtures and other tooling for any work holding or assembly process.

2030HD Adjustable Heat Staking Assembly System

Features

  • Blanchard ground cast aluminum machine base
    with 3/8-16 fixture mounting holes
  • Adjustable stand with 12-3/4″ available travel
  • 10″ throat depth to accommodate larger parts
  • Adjustable mechanical stop for accurate tool adjustment
  • Head down, setup switch
  • Dual ram speed for decreased cycle time
  • Digital readout, dwell timer for repeatable process control
  • A microprocessor-based, digital display controller for accurate temperature regulation of each zone
  • 6″ x 6″ platen for upper tooling
  • 80-999 degree F. operating range +/-2 degree accuracy
  • Dual anti-tiedown, no-touch ergonomic actuation
  • Ability to switch heater on/off for easy setup
  • Adjustable shock absorber for controlling tooling advance
  • Emergency stop; non-asbestos insulator; flow controls for adjustable stroke speeds; air filter regulator; base with fixture mounting holes

Specifications

  • Power requirements: 110 VAC, 50/60 Hz
  • Current draw @ full rated output: 10 amps
  • Pneumatic req.: Clean, dry air @ 100 psig
  • Maximum force: 3,000 lbs @ 100 psig
  • Stroke length: 4″ (10.16 cm)
  • Weight: 350 lbs

Custom Options (Quoted Upon Request)

  • Manual or Pneumatic Slide Table
  • Manual or Pneumatic Rotary Turntables
  • Additional automation per request
  • Modular units without base or column for automation applications
  • Post cooling system
  • Part Hold Down Plungers

 

Item# TBY108
2030HD Heat Staking Assembly System (6 Heat Zones)