We manufacture and distribute many different tools, gauges, devices, fixtures, supplies and accessories that increase efficiency or solve problems encountered during ultrasonic welding. View Toman ThermoSonics’ line of ultrasonic tools shown below.
Amplitude Gauge
Consistent and correct amplitude is one of the most important factors in achieving a high-quality ultrasonic weld. The Amplitude Gauge makes measuring and setting that amplitude easy.
Decelerator
This device minimizes bent posts and other damage, which can occur when staking or forming fine parts. The decelerator slows horn descent during the weld, allowing proper melting of the post.
Film
Replacement film for use with your Toman FilmFeeder.
Fixtures
All Toman fixtures are engineered to the customer’s specifications. Steel, aluminum, stainless steel, hardened tool steel, hard epoxy poured, or 94 shore A, polyurethane poured fixtures are available.
Handheld Welder Press
The unit holds either a Sonics and Materials or a Ultrasonic Seal hand welder. This rugged press turns your hand welder into a versatile manual welding system. This system can be used for prototypes, short run production, and many repair applications…
Horn Support Table
The table prevents damage to ultrasonic horns, boosters, or an operator’s fingers by acting as a support during attachment and removal.
Hydraulic Load Gauges
A load gage will measure the actual pounds of force that the welder is applying to the parts being welded. It’s a must for insuring consistent weld pressure between machines.
Hydraulic & Mechanical Squaring Bases
These bases improve the ease and quality of welding irregularly-shaped parts. The bases tilt in all directions on center and automatically square up the part to the horn.
Light Curtain & Auto-Eject System
This system doubles the production speed of a manual welder and gives you speeds 80-90% of a dial system but requires only one fixture, which dramatically cuts tooling costs.
Machine Stands, Benches
Toman stands are built with superior quality in mind and are ideal for ultrasonic welders, air presses or our new thermal machines.
Manual FilmFeeder
This low-cost alternative to our Pneumatic FilmFeeder manually feeds a buffer film between the ultrasonic horn and the part being welded.
Modular, Quick-Change Fixtures
This fixture system consists of five components, which will reduce fixturing costs, minimize setup time, cut scrapped parts and decrease overhead.
Pneumatic FilmFeeder
The Pneumatic FilmFeeder will automatically feed a buffer film between the ultrasonic horn and the part being welded. This helps produce a smooth, unmarked product during ultrasonic welding.
Sound Enclosure
We bring you relief at last from the ear-piercing shriek of an ultrasonic welder. Our Full-Size Sound Enclosure reduces sonic vibration noise to a comfortable level.
SPC Kits
The first complete package to help you obtain the utmost quality from any 15 kHz or 20 kHz ultrasonic welder. Each SPC Kit contains three components: an Amplitude Gage, an Amplitude Test Horn and a Hydraulic Load Gage.
Supplies
Greases, lubes, studs, washers and other supplies are available for fixture fabrication, injection molding & ultrasonic welding.
Take-Apart Vise
A convenient vise for everyday tool changes. It’s excellent for loosening frozen connections without damaging the horn or booster.
Test Horns
Wondering exactly what amplitude is being generated by your ultrasonic welder, convertor and booster? Find out with the Amplitude Test Horn. Or if you’re concerned about the condition of your convertor and power supply, check their performance with the Convertor Test Horn.
Ultrasonic Horns
High quality 15 kHz, 20 kHz and 40 kHz ultrasonic horns are fabricated at Toman by experienced machinists. The horns are made of high grade alloys: aluminum, titanium, or tool steel.
Universal Fixture Plate
This fixture accepts parts of various shapes for welding, inserting, or staking operations and is suitable for short or long run production.
